Comprehensive engineering across the plant lifecycle
Six focused service lines that cover everything from feasibility and greenfield projects to daily optimization, major maintenance and manpower.
Technical Studies & Process Optimization
Data-driven diagnostics that unlock capacity, quality and cost improvements across the pyro, grinding and material-handling circuits.
What's included
- Pyro section analysis, heat & mass balance and optimization
- Raw mill, cement mill and coal mill technical studies
- Fan audits, gas circuit and false-air surveys
- Raw-mix design, homogenization & clinker quality programs
- White cement and oil-well cement process guidance
- Civil & mechanical stability assessments
Plant Maintenance & Overhauling
Precision maintenance for rotating and static equipment — planned shutdowns, breakdown recovery and life-extension of critical assets.
What's included
- Kiln maintenance — tyres, rollers, girth gear & alignment
- Ball mill repairs and slide-shoe / trunnion restoration
- Gearbox overhaul — spur, worm, helical & planetary
- On-site machining, crack repair & specialised welding
- Compressor, blower and fan maintenance
- Hot & cold kiln alignment with laser instrumentation
Project Management & EPC Consultancy
Owner's-engineer support that keeps greenfield and expansion projects on scope, on schedule and on budget.
What's included
- Greenfield cement & grinding-unit projects
- Expansion, retrofit and de-bottlenecking initiatives
- Plant layout, basic & detailed engineering design
- Procurement support and vendor evaluation
- Erection supervision, commissioning & performance guarantee runs
- Mine geological surveys and reserve assessment
Fly Ash & Material Handling Systems
Turnkey handling, classification and packing solutions for fly ash, clinker, cement and allied bulk materials.
What's included
- Port-based and rail-based loading / unloading systems
- Fly-ash classification and blending facilities
- Lightweight block & AAC feed plants
- Jumbo-bag packing systems with in-line weighing
- Pneumatic conveying and silo automation
- Dust suppression and pollution-control integration
Energy & Efficiency Audits
Certified energy audits that cut specific power and heat consumption while improving reliability and sustainability.
What's included
- Kiln and mill thermal energy audits
- Electrical energy and specific power consumption studies
- Compressed-air and utility optimization
- Alternative fuel & raw material (AFR) feasibility
- CO₂ reduction and green-cement roadmaps
- Benchmarking against global best practice
Training & Manpower Solutions
Skilled engineers, operators and structured training programs that build capability inside your plant.
What's included
- Operator and technician competency training
- CCR / process control operator development
- Deputation of trained engineers & technicians
- Shutdown and commissioning manpower teams
- Safety, housekeeping and 5S programs
- Troubleshooting support for steel & petrochemical plants
How every engagement runs
Assess
Site study, data collection and diagnostics to understand the real problem — not just the symptoms.
Engineer
A clear technical solution with scope, methodology, timeline and measurable targets.
Execute
Hands-on supervision, quality control and safe execution by experienced engineers.
Sustain
Performance verification, documentation and training so results are sustained long term.
Ready to optimize your plant?
Tell us about your challenge — a technical study, a shutdown, a greenfield project or an efficiency target. Our engineers will get back to you within one business day.